Production of Hydraulic Hoses
✔ Quality exceeding industry standards
✔ Tailored solutions for every project
✔ All-in-one technical and engineering partner
Hydraulic hoses are used in marine vessels, offshore installations, industrial machinery, steering systems, deck equipment, and hydraulic power units where controlled fluid transfer under high pressure is required. SenaTec Marine produces custom-made hydraulic hoses built to exact dimensional and pressure specifications, ensuring compatibility with specific hydraulic systems and operational conditions. Each hose assembly is configured according to working pressure, temperature range, fluid type, and installation requirements to perform reliably under high loads and dynamic movement.
Order custom hydraulic hoses
Materials Used in the Production of Hydraulic Hoses
As an industrial hose distributor, we ensure that the production of hydraulic hoses is carried out in accordance with the applicable guidelines and regulations. We start with the correct selection of materials, based on pressure class, temperature exposure, and chemical compatibility.
Hydraulic hoses may be constructed from:
- Synthetic rubber inner tubes for hydraulic oil and fluid resistance
- Steel wire braiding or spiral steel reinforcement for high-pressure applications
- Textile or fiber reinforcement layers for medium-pressure systems
- Thermoplastic materials for lightweight or specialized applications
- Abrasion-resistant rubber outer covers for protection against wear, oil, and weather exposure
Correct material selection ensures that hydraulic hoses withstand mechanical stress, corrosion exposure, vibration, and continuous operational loading.
Manufacturing Process
The production of hydraulic hoses follows a structured step-by-step procedure to guarantee dimensional accuracy, mechanical strength, and long-term reliability.
Step 1: Specification and Technical Assessment
Production begins with defining working pressure, burst pressure, bend radius, and environmental conditions within hydraulic and piping systems. Based on these parameters, the correct hose construction and reinforcement level are selected.
Step 2: Precision Cutting and Preparation
Hoses are cut to exact required lengths using calibrated equipment to prevent internal damage and ensure proper alignment during fitting installation.
Step 3: Fitting Installation and Controlled Crimping
Certified hydraulic fittings are installed using calibrated crimping machinery. Crimp dimensions are measured and verified to ensure secure, leak-free connections capable of withstanding operational pressure loads.
Step 4: Inspection and Pressure Testing
Each hydraulic hose undergoes inspection and, where required, hydrostatic pressure testing to confirm structural integrity and sealing performance. Assemblies are labeled and documented to ensure traceability.
Contact us for production of hydraulic hoses
Service After Production
In addition to new production, we can inspect, replace, or repair hydraulic hoses when they are damaged due to wear, pressure spikes, or environmental exposure. Hose assemblies can be restored through re-crimping, fitting replacement, or complete renewal to re-establish pressure integrity and safe system operation. Our technical services support steering systems, deck equipment, lifting machinery, and auxiliary hydraulic circuits within marine and industrial installations.
Request Production Support
Controlled production of hydraulic hoses ensures pressure stability, leak prevention, and long-term system performance. Custom manufacturing, precise assembly, and our structured repair services contribute to safe and reliable hydraulic operation. Contact us via the contact form or call us at +31 (0) 6 28398283 to discuss your project’s requirements.